LEVER HOIST DRAWING
LEVER CHAIN HOISTS SPECIFICATIONS
| Model | HSH-0.25AL | HSH-0.5AL | HSH-0.75AL | HSH-1.5AL |
| Rated capacity(t) | 0.25 | 0.5 | 0.75 | 1.5 |
| Standard lift(m) | 1 | 1 | 1.5 | 1.5 |
| Test load(kn) | 3.06 | 6.13 | 9.2 | 18.4 |
| Chainpull to lift fullweight) | 162 | 240 | 333 | 343 |
| UHing chain specification(mm) | φ4.0×1 | φ5.0×1 | φ5.0×1 | φ5.0×2 |
| Net weight (kg) | 2 | 3.2 | 4 | 6.3 |
| Main dimensions(mm) | 79.5 | 100 | 100 | 100 |
| 92 | 102 | 102 | 102 | |
| 62 | 62 | 62 | 62 | |
| 220 | 280 | 320 | 320 | |
| 160 | 160 | 160 | 160 | |
| 30 | 30 | 37 | 35.5 | |
| 25 | 25 | 26 | 26 |
LEVER HOISTS FEATURES
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Certified: CE, ISO9001:2000 standards
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Lightweight aluminum body: Easy to handle, corrosion-resistant, and durable
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High-efficiency operation: Low hand pull required for lifting, ensuring reduced operator fatigue
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Ergonomic design: Reinforced handle and aluminum alloy hand wheel for portability and ease of use
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Safety features: Non-slip nut enhances safety during operation
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Wide temperature range: Operates from -10°C to 60°C
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Applications: Ideal for small cranes, mining, outdoor tasks, and general industrial use
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Minimal maintenance: Reliable and durable with a long service life
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Customizable: Available in various colors and specifications based on customer requirements
MANUAL LEVER CHAIN HOIST INSTRUCTIONS & CAUTIONS
Check the Working Load Limit
Before using your HSH-AL lever chain hoist, always confirm that the load you’re lifting does not exceed the hoist’s rated capacity. Overloading the hoist can cause equipment failure and unsafe working conditions. Always verify the load weight and ensure you choose the right hoist for the job.
Inspect the Hoist Regularly
Make it a habit to inspect the hoist before every use. Check the load chain, body, and hook for wear or damage. If any parts appear worn or damaged, avoid using the hoist until repairs are made. Regular maintenance helps ensure safe, efficient operation and extends the hoist’s lifespan.
Operate in a Stable Environment
Ensure that the hoist is being used in a safe, stable environment. Always set up on a solid, level surface and clear the area of obstacles. This ensures safe operation and minimizes the risk of accidents. Also, keep the hoist within its recommended working temperature range of -10°C to 60°C to ensure it performs at its best.
Avoid Sudden Jerks or Overloading
For smooth and efficient operation, never apply sudden jerks or overload the hoist. Lift loads steadily and gradually to avoid damaging the hoist or straining the system. Consistent misuse or overloading will wear out the hoist faster and lead to potential breakdowns.
OUR ADVANTAGES
Custom-Engineered Solutions
Every business is unique, which is why we offer custom-engineered solutions. From modifying existing products to creating specialized equipment, we collaborate with you to design solutions that fit your specific needs. Our expert team ensures that your custom orders meet the highest standards of quality, performance, and durability.
One-Stop Sourcing Solution
We make sourcing lifting equipment easy by offering a one-stop solution for all your needs. Whether it’s equipment, parts, or accessories, we streamline the entire process, saving you time and effort. With us, you get a reliable partner who handles all your lifting equipment requirements—no need to deal with multiple suppliers.
Reliable Quality and Safety Standards
At Powerful Machinery, quality and safety are our top priorities. We rigorously follow industry standards and perform detailed quality checks to ensure each product meets your needs. By using high-quality materials and precision manufacturing, we guarantee that our lifting equipment is reliable, safe, and built to last, so you can trust your investment.
Industry-Leading After-Sales Support
Our commitment to you doesn’t end at the sale. We provide exceptional after-sales support, including technical assistance, troubleshooting, and maintenance advice. Our customer service team is dedicated to helping you with any concerns or questions, ensuring your lifting equipment performs at its best, long after delivery.
FAQ
What is a Lever Hoist?
A lever hoist is a manual lifting tool that uses a lever to operate a ratchet mechanism. It allows users to lift, pull, or position heavy loads in tight spaces without the need for electricity. Lever hoists are widely used in construction, maintenance, and rigging for lifting and pulling heavy objects in both indoor and outdoor environments.
What are the Advantages of Lever Hoists?
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Portability
Lever hoists are compact and lightweight, making them easy to transport and use in various settings. Their manual operation eliminates the need for external power sources, allowing for use in remote or outdoor locations where electricity is unavailable. -
Ease of Use
These hoists require minimal effort to operate, making them ideal for lifting or pulling heavy loads without requiring specialized training. The user-friendly design ensures quick and efficient operation. -
Compact Design
The space-saving design of lever hoists allows for easy storage and operation in tight spaces. This makes them highly versatile for jobs in areas with limited access or confined workspaces. -
Low Maintenance
Lever hoists are designed for durability with minimal upkeep required. Their simple, mechanical components mean fewer parts to wear out or break down, reducing overall maintenance costs. -
Precise Control
The manual ratchet mechanism allows operators to make precise, controlled movements when lifting or pulling loads. This level of control makes lever hoists ideal for tasks that require accuracy in load positioning. -
Reliability
Known for their reliability, lever hoists are built to handle tough lifting tasks in demanding environments. Their robust construction ensures they can handle heavy-duty jobs while offering consistent performance over time.
What is a Lever Hoist Used For?
A lever hoist is primarily used for lifting and pulling heavy loads in environments where space is limited or power sources are unavailable. It is commonly used in construction, manufacturing, shipping, and mining to move or position heavy objects such as machinery, beams, and vehicles. Its versatility makes it suitable for both horizontal pulling and vertical lifting tasks.
How Does a Lever Hoist Work?
A lever hoist operates by using a manual lever to engage a ratchet mechanism. When you pull the lever, it rotates gears that move the load chain or cable, lifting or pulling the load. The ratchet design allows the operator to control the lifting process with ease, even under heavy loads. The manual operation gives precise control, which is ideal for lifting in tight spaces.
How to Use a Lever Chain Hoist?
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Secure the Hoist
Start by attaching the lever chain hoist to a sturdy, fixed point. Ensure the hoist is firmly anchored to prevent any movement during operation. -
Attach the Load
Connect the load to the hoist’s hook or lifting attachment, making sure it is securely fastened before operation. -
Activate the Ratchet Mechanism
Pull the lever to engage the ratchet mechanism, which drives the load chain to lift or pull the load. -
Check Load Capacity
Verify that the load is within the hoist’s rated capacity to ensure safe lifting. Exceeding the capacity can cause equipment failure and safety hazards. -
Inspect the Hoist
Always inspect the hoist for signs of wear, especially the load chain and hooks, before using it. Ensure the hoist is in good condition for safe operation. -
Lift or Position the Load
Use steady, controlled movements to lift or position the load. Avoid sudden jerks or forceful actions to prevent strain on the hoist or load.
Lever Hoist vs Chain Hoist: What’s the Difference?
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Operating Mechanism
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Lever Hoist: Operates manually using a lever to engage the ratchet mechanism, making it ideal for lifting or pulling smaller loads in tight spaces.
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Chain Hoist: Uses a chain pull or an electric motor to lift heavier loads, making it better suited for heavier-duty tasks.
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Use Case
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Lever Hoist: Best for compact, manual lifting tasks where space is limited.
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Chain Hoist: Suited for larger, heavy-duty lifting tasks in industrial or commercial environments.
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Lever Hoist vs Hand Chain Hoist: Which is Better?
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Portability
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Lever Hoist: More compact and portable, ideal for use in tight spaces.
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Hand Chain Hoist: While still manual, it is generally used for larger operations and higher lifting capacities.
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Lifting Capabilities
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Lever Hoist: Perfect for small to medium lifting in confined spaces.
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Hand Chain Hoist: Better suited for heavier lifting tasks and longer lift heights.
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Come Along vs Lever Hoist: What’s the Difference?
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Lifting vs. Pulling
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Come Along: Primarily used for horizontal pulling applications like moving vehicles or securing cables.
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Lever Hoist: Best for vertical lifting or precise pulling in tight, confined spaces.
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Use Case
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Come Along: Ideal for horizontal pulls and tasks that require tensioning or moving objects.
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Lever Hoist: Used for heavier lifting in restricted or vertical spaces.
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Lever Hoist vs Chain Block: Which is Better?
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Design and Size
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Lever Hoist: More compact and portable, designed for smaller lifting tasks.
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Chain Block: Typically larger and heavier, designed for heavier lifting operations.
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Application
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Lever Hoist: Ideal for smaller, precise lifting tasks and tight spaces.
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Chain Block: Better for heavy-duty lifting with higher lifting capacities and more robust operations.
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Lever Hoist Inspection Checklist
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Visual Inspection of the Hoist
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Check for any visible damage to the body or housing of the hoist, including cracks or deformations.
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Ensure all labels, such as capacity ratings, are legible and intact.
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Load Chain
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Inspect the load chain for wear, rust, or damaged links.
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Check for kinks or twists in the chain that could affect operation.
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Ensure the chain is properly lubricated for smooth movement.
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Verify that the chain is properly tensioned and not too loose.
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Hooks
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Examine the load hooks for any deformation, cracks, or wear.
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Ensure the latches are functioning properly and can securely hold the load.
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Check for any excessive play in the hook’s swivel.
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Lever Mechanism
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Test the lever to ensure it moves freely and does not stick or bind.
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Check for any signs of damage or wear on the lever handle or mechanism.
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Ensure the ratchet mechanism engages smoothly without slipping.
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Brake System
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Test the brake system to make sure it holds the load securely when the lever is released.
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Inspect for signs of wear or damage on brake components, such as the brake drum or brake pads.
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Ensure the brake operates with sufficient friction to prevent load slippage.
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Lubrication and Moving Parts
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Ensure all moving parts (gears, levers, and chains) are properly lubricated.
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Look for any grinding or rough movements that indicate a need for maintenance.
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Load Testing
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Conduct a test lift with a load at or below the rated capacity to ensure the hoist operates smoothly.
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Ensure the hoist lifts and lowers the load without any issues, such as slipping or delayed response.
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General Condition
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Ensure all nuts, bolts, and fasteners are secure and tightened to the proper specifications.
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Check for any loose parts or missing components that could affect safety or functionality.
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Certification and Compliance
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Verify that the hoist meets all safety standards and is certified by relevant authorities (e.g., CE certification, ISO compliance).
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Ensure the hoist is used within its rated load capacity and follows safety guidelines.
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