Geared Beam Trolley

Q: What maintenance is required for a geared beam trolley?

Inspect Hand Chain, Gears, and WheelsRegularly check the hand chain, gears, and wheels for signs of wear. Look for any damage or wear that could affect performance. Replace worn-out parts promptly to maintain smooth operation. Lubricate Moving PartsTo reduce friction and ensure smooth movement, lubricate all moving parts, including the gears and bearings. This will help prevent premature wear and keep the trolley running efficiently. Keep Rails Clean and Free of DebrisEnsure the rails are kept clean and free from obstructions. Dust, dirt, or debris can interfere with the trolley’s movement, leading to inefficient operation and potential damage to the system. Perform Regular InspectionsConduct routine inspections to check for any issues. Look for signs of wear, corrosion, or misalignment. Early detection of problems helps prevent major repairs and extends the life of your geared beam trolley.

Q: How do I install a geared beam trolley?

Secure the Rail SystemEnsure the rail system (I-beam or H-beam) is securely installed. Proper alignment and stability are essential for smooth trolley operation. Adjust the Trolley to Match Rail WidthAdjust the geared beam trolley to fit the width of your rail. Ensure it’s properly sized for your specific beam to guarantee a smooth ride. Mount the Trolley onto the RailsOnce adjusted, carefully mount the trolley onto the rails. Ensure it sits correctly and moves without obstruction. Align the Wheels for Smooth OperationMake sure the wheels are aligned and rolling smoothly along the rails. This will prevent uneven wear and ensure safe movement. Test with a Light LoadBefore full use, test the trolley with a light load. This helps ensure everything is operating properly and safely before putting it to work.

Q: How can I tell if my geared beam trolley needs maintenance?

Slow MovementIf the trolley is moving slower than usual, it may indicate that the gears or wheels are experiencing wear or friction. This could mean it needs lubrication or parts replacement. Unusual NoisesListen for any strange sounds, like grinding or squeaking. Unusual noises often signal that parts are not functioning smoothly and may require maintenance. Visible Wear on Gears, Wheels, or ChainsCheck for visible signs of wear, such as worn-out gears, frayed chains, or damaged wheels. These components are critical for smooth operation and should be replaced when necessary. Difficulty in OperationIf the trolley becomes difficult to operate or feels sluggish, it may be a sign that internal components need attention. Regular maintenance can help identify and address these issues before they lead to larger problems. Load Not Moving SmoothlyIf the load is not moving smoothly along the rail, it could be due to debris, misalignment, or insufficient lubrication. Perform a thorough inspection to ensure the trolley is functioning as intended. Regular Checks Are EssentialSchedule regular maintenance checks to keep your geared beam trolley in optimal working condition. This will help identify potential issues early and prevent major repairs.

GEARED BEAM TROLLEY DRAWING

HAND GEARED TROLLEY SPECIFICATIONS

Model	Capacity (ton)	Fits Beam(mm)				Dimensions(mm)							Minimun Revolving Radius	N.W. (kg)
		W		H		Dimensions(mm)
		min	max	min	max	A	B	C	D	E	F	K
AG010	1	75	125	125	250	206	231	120	45	80	27	117	1300	15
AG020	2	100	150	150	400	241	271	155	60	100	33	119	1500	23
AG030	3	100	150	180	400	261	311	185	70	113	47	134	2000	36
AG050	5	125	175	250	450	294	351	220	80	125	53	134	2600	49
AG100	10	150	175	250	450	294	721	165	∞	125	53	134	∞	89

TRAWL BLOCK DESIGN

Adjustable design to fit a wide range of beam profiles (I-beam & H-beam)
Pivoting shaft for smooth, even load conveyance, even over uneven surfaces
Sealed dustproof ball bearings for maintenance-free operation
Direct integration with chain hoist for low headroom applications
Hand chain options: Galvanized (ZP) or non-galvanized (NB)
CE-marked, complies with Machinery Directive 2006/42/EC
4:1 safety factor for added safety
Compatible with multiple rail widths (adjustable to 9 types)
Easy installation for minimal downtime
Built for strong, safe lateral load transportation
Durable construction with optional customization for chain material, packaging, and more

INSTRUCTIONS & CAUTIONS

Install Rails Correctly and Securely

Ensure your rail system is installed properly and securely before using the AG geared beam trolley. Misaligned or loose rails can cause uneven movement and may lead to equipment damage or safety hazards. Regularly inspect the rail system for wear, and make adjustments as needed for smooth operation.

Adjust the Trolley to Fit Rail Widths

The AG geared beam trolley is designed to adjust to various rail widths, including I-beams and H-beams. Before use, make sure the trolley is correctly adjusted to the rail width in your setup. A poor fit can affect the trolley’s performance, leading to potential malfunctions or inefficiencies.

Respect the Load Capacity

Never exceed the recommended load capacity for the AG geared beam trolley. Overloading the trolley can strain its components, reducing its lifespan and potentially causing operational failure. Always double-check the weight of the load to ensure it’s within the trolley’s specified limits for safe operation.

Always Wear Appropriate Safety Gear

Safety should always be a priority. When operating the AG geared beam trolley, wear protective gear such as gloves, boots, and a hard hat. Keeping the work area clear of unnecessary personnel and obstacles is also essential to prevent accidents and ensure smooth, safe operations.

OUR ADVANTAGES

Top-Notch Quality and Safety

At Powerful Machinery, we put quality and safety at the forefront of everything we do. Our equipment meets strict safety standards and undergoes thorough inspections, ensuring you receive reliable, high-performing tools. You can trust our products to deliver long-lasting performance, keeping both your team and your operations safe.

One-Stop Sourcing & Custom Solutions

We make sourcing equipment simple. Whether you need off-the-shelf solutions or customized machinery, we provide everything under one roof. Our team works closely with you to develop tailored solutions that meet your specific operational needs, giving you the flexibility and reliability to improve efficiency in your business.

Efficient Logistics and Competitive Pricing

We understand the importance of timely delivery. That’s why our logistics system is optimized to ensure you get your equipment on time. Plus, we offer competitive pricing without compromising on quality, helping you maximize your budget while receiving top-tier products that stand the test of time.

Exceptional Customer Service and After-Sales Support

Customer satisfaction is our priority. Our expert team is always available to guide you through installation, maintenance, or any troubleshooting. With our comprehensive after-sales support, we ensure your equipment continues to perform optimally, long after the purchase, so you can focus on your business with confidence.

FAQ

What is a geared beam trolley?

A geared beam trolley is a heavy-duty equipment used to move loads horizontally along a rail system. It’s equipped with a gear mechanism that helps you move loads with precision and ease. Operated by a hand chain, it’s ideal for industrial environments where heavy lifting is required, making it easier and safer to transport materials across beams.

How does the hand chain mechanism work on a geared beam trolley?

The hand chain on a geared beam trolley operates the gear mechanism, enabling precise movement of the trolley along the rail. By pulling the hand chain, you engage the gears, which allows you to move heavy loads with minimal physical effort. You can choose between galvanized or non-galvanized chains depending on your operational environment.

What maintenance is required for a geared beam trolley?

Inspect Hand Chain, Gears, and Wheels
Regularly check the hand chain, gears, and wheels for signs of wear. Look for any damage or wear that could affect performance. Replace worn-out parts promptly to maintain smooth operation.
Lubricate Moving Parts
To reduce friction and ensure smooth movement, lubricate all moving parts, including the gears and bearings. This will help prevent premature wear and keep the trolley running efficiently.
Keep Rails Clean and Free of Debris
Ensure the rails are kept clean and free from obstructions. Dust, dirt, or debris can interfere with the trolley’s movement, leading to inefficient operation and potential damage to the system.
Perform Regular Inspections
Conduct routine inspections to check for any issues. Look for signs of wear, corrosion, or misalignment. Early detection of problems helps prevent major repairs and extends the life of your geared beam trolley.

How do I install a geared beam trolley?

Secure the Rail System
Ensure the rail system (I-beam or H-beam) is securely installed. Proper alignment and stability are essential for smooth trolley operation.
Adjust the Trolley to Match Rail Width
Adjust the geared beam trolley to fit the width of your rail. Ensure it’s properly sized for your specific beam to guarantee a smooth ride.
Mount the Trolley onto the Rails
Once adjusted, carefully mount the trolley onto the rails. Ensure it sits correctly and moves without obstruction.
Align the Wheels for Smooth Operation
Make sure the wheels are aligned and rolling smoothly along the rails. This will prevent uneven wear and ensure safe movement.
Test with a Light Load
Before full use, test the trolley with a light load. This helps ensure everything is operating properly and safely before putting it to work.

How can I tell if my geared beam trolley needs maintenance?

Slow Movement
If the trolley is moving slower than usual, it may indicate that the gears or wheels are experiencing wear or friction. This could mean it needs lubrication or parts replacement.
Unusual Noises
Listen for any strange sounds, like grinding or squeaking. Unusual noises often signal that parts are not functioning smoothly and may require maintenance.
Visible Wear on Gears, Wheels, or Chains
Check for visible signs of wear, such as worn-out gears, frayed chains, or damaged wheels. These components are critical for smooth operation and should be replaced when necessary.
Difficulty in Operation
If the trolley becomes difficult to operate or feels sluggish, it may be a sign that internal components need attention. Regular maintenance can help identify and address these issues before they lead to larger problems.
Load Not Moving Smoothly
If the load is not moving smoothly along the rail, it could be due to debris, misalignment, or insufficient lubrication. Perform a thorough inspection to ensure the trolley is functioning as intended.
Regular Checks Are Essential
Schedule regular maintenance checks to keep your geared beam trolley in optimal working condition. This will help identify potential issues early and prevent major repairs.

GEARED BEAM TROLLEY DRAWING

HAND GEARED TROLLEY SPECIFICATIONS

TRAWL BLOCK DESIGN