GEAR TROLLEY DRAWING
MANUAL GEAR TROLLEY SPECIFICATIONS
| Capacity (ton) | Fits Beam(mm) | Dimensions(mm) | Minimun Revolving Radius(mm) | N.W. (kg) | |||||||||
| W | H | ||||||||||||
| min | max | min | max | A | B | C | D | E | F | K | |||
| 1 | 75 | 125 | 125 | 250 | 206 | 231 | 120 | 45 | 80 | 27 | 117 | 1300 | 8.5 |
| 2 | 100 | 150 | 150 | 400 | 241 | 271 | 155 | 60 | 100 | 33 | 119 | 1500 | 12.2 |
| 3 | 100 | 150 | 180 | 400 | 261 | 311 | 185 | 70 | 113 | 47 | 134 | 2000 | 18 |
| 5 | 125 | 175 | 250 | 450 | 294 | 351 | 220 | 80 | 125 | 53 | 134 | 2600 | 31.5 |
| 10 | 150 | 175 | 250 | 450 | 294 | 721 | 165 | ∞ | 125 | 53 | 134 | ∞ | 45 |
MANUAL GEARED TROLLEY FEATURES
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Custom Brand and Appearance: OEM options for logo, color, and appearance.
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Durable Materials: Available in T80/T100 chains, copper, stainless steel, and aluminum alloy.
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Versatile Functions: 360° operation, load-limiting, rust-proof, and optional electronic scale.
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Chain and Packaging Customization: Custom finishes for chains (nickel-plated, Dacromet) and tailored packaging.
INSTRUCTIONS & CAUTIONS
Ensure Proper Installation and Compatibility
Before using your geared trolley, double-check that it’s securely installed on a stable beam and that the trolley is compatible with the beam’s size and weight capacity. Use the correct hardware for mounting, and ensure everything is aligned properly. A secure and well-aligned setup will allow for smooth operation and help prevent unnecessary wear or damage during use.
Check and Maintain the Gear Mechanism
The gear mechanism is essential for smooth movement. Regularly inspect the gears for wear and tear. If needed, lubricate them with the right grease to prevent friction. This simple maintenance step ensures the gears run efficiently and extends the trolley’s lifespan. Without proper care, worn gears can cause jerky movement or even breakdowns, compromising both performance and safety.
Adhere to Load Capacity Limits
Always make sure the load you’re lifting doesn’t exceed the rated capacity of the geared trolley. Overloading can damage components like the gears and wheels and pose serious safety risks. Stick to the recommended load limits specified by the manufacturer to ensure safe, reliable operation. If you’re unsure about your load, always consult the product specifications or reach out to us for clarification.
Keep Wheels and Tracks Free of Debris
Dirt, rust, or debris can block the trolley’s wheels, causing it to jam or misalign. Clean the wheels and tracks regularly to keep everything running smoothly. Ensure that nothing obstructs the movement of the trolley, as a clean and clear track promotes optimal performance and prevents damage or operational delays. This maintenance task keeps your trolley operating like new.
OUR ADVANTAGES
Strict Quality Control & Safety Standards
At Powerful Machinery, quality and safety are non-negotiable. We use only carefully selected materials and adhere to rigorous quality control processes, ensuring that all our products meet international standards. Whether it’s our high-performing hoists or trolleys, you can trust that they’ll be reliable and safe in any working environment, minimizing downtime and improving operational efficiency.
One-Stop Sourcing for Complete Solutions
We offer comprehensive, custom-engineered solutions to meet your specific lifting equipment needs. From design to delivery, our one-stop sourcing process ensures you get exactly what you need, all from one reliable supplier. This saves you time, reduces complexity, and streamlines your procurement process, so you can focus on what matters most—running your business.
Fast & Flexible Logistics for On-Time Delivery
We understand the importance of timely delivery. Our efficient logistics network and global reach enable us to get your orders to you quickly and reliably. Whether you’re placing a bulk order or need a specific custom solution, our logistics team ensures your products arrive on time and in perfect condition, every time.
Industry-Leading After-Sales Support
Our commitment to customer satisfaction doesn’t end once your order arrives. We offer robust after-sales support, including troubleshooting, maintenance advice, and technical assistance. Should any issues arise, our experienced team is just a call away, ready to provide fast and effective solutions to keep your operations running smoothly.
FAQ
What is a geared trolley?
A geared trolley is a mechanical lifting device used to move heavy loads along a beam or track. It uses gears to provide better control, making the lifting and transportation of heavy materials easier and more precise. Geared trolleys are commonly used in industrial environments for tasks that require smooth, controlled movement.
How does a geared trolley work?
Geared trolleys use gears to manually or electrically move heavy loads along a beam. The gears amplify the force exerted, making it easier to move large objects with minimal effort. This can be either done manually with a hand chain or automatically with an electric motor, depending on the model.
How do I install a geared trolley?
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Align the Trolley: Position the geared trolley so that it is aligned with the beam.
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Check Wheel Mounting: Ensure that the wheels are properly mounted and securely in place.
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Secure the Trolley: Use the provided hardware to fasten the trolley to the beam.
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Test Movement: Check that the trolley moves smoothly along the beam without obstruction.
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Connect Power Supply (for Electric Trolleys): If installing an electric trolley, follow the manufacturer’s instructions to connect it to the power supply.
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Test with Light Load: Before fully operating the system, test it with a light load to ensure everything functions correctly.
Are geared trolleys suitable for high-speed operations?
Geared trolleys are generally designed for controlled, precise movement rather than high-speed operations. They are ideal for handling heavy loads over moderate distances but may not be the best choice for fast-paced environments. For high-speed operations, consider other equipment such as electric hoists or cranes, which are designed for rapid movements.
Geared Trolley vs Plain Trolley: Key Differences
When comparing a geared trolley to a plain trolley, the main differences lie in their mechanisms, load capacities, and uses. Let’s take a closer look at each factor:
1. Mechanism
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Geared Trolley: Uses a gear system that reduces the effort needed to move heavy loads. The gear mechanism amplifies torque, making it easier to handle larger weights.
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Plain Trolley: Simple design without gears. It requires more physical effort to move heavy loads, making it best suited for lighter applications.
2. Load Capacity
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Geared Trolley: Can handle much heavier loads due to its gear-assisted mechanism. It’s ideal for industrial use, such as moving machinery or heavy building materials.
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Plain Trolley: Best for light to moderate loads. It may not be suitable for environments requiring heavy lifting.
3. Ease of Use
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Geared Trolley: Easier to move heavy loads, even over long distances, due to the mechanical advantage of the gears.
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Plain Trolley: Requires more physical effort, particularly when moving heavy items. It’s ideal for shorter, lighter tasks.
4. Control and Precision
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Geared Trolley: Provides precise control over load movement, allowing for smoother handling and more accurate positioning.
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Plain Trolley: Less control over movement, especially with heavy loads. It can feel jerky or difficult to control.
5. Durability
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Geared Trolley: Designed for heavy-duty use and built to last. Its robust gear system can withstand frequent use in tough environments.
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Plain Trolley: While durable, it may wear down faster under heavy use due to its simpler design.
6. Applications
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Geared Trolley: Used in heavy-duty applications such as warehouses, construction sites, and factories where large loads need to be moved.
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Plain Trolley: Suited for lighter tasks, such as moving small boxes in a retail space or light equipment in a workshop.
7. Cost
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Geared Trolley: More expensive due to its added features and heavier load capacity.
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Plain Trolley: Generally more affordable, making it a cost-effective solution for simpler tasks.
