MANUAL PLAIN TROLLEY DRAWING
PLAIN TROLLEY SPECIFICATIONS
| Model | Capacity (ton) |
Fits Beam(mm) | Dimensions(mm) | Minimun Revolving Radius(mm) |
N.W. (kg) |
||||||||
| W | H | ||||||||||||
| min | max | min | max | A | B | C | D | E | F | ||||
| AP005 | 0.5 | 75 | 125 | 100 | 150 | 206 | 174 | 120 | 45 | 55 | 27 | 900 | 7.8 |
| AP010 | 1 | 75 | 125 | 125 | 250 | 206 | 231 | 120 | 45 | 80 | 27 | 1300 | 14 |
| AP020 | 2 | 100 | 150 | 150 | 400 | 241 | 271 | 155 | 60 | 100 | 33 | 1500 | 22 |
| AP030 | 3 | 100 | 150 | 180 | 400 | 261 | 311 | 185 | 70 | 113 | 47 | 2000 | 35 |
| AP050 | 5 | 125 | 175 | 250 | 450 | 294 | 351 | 220 | 80 | 125 | 53 | 2600 | 47 |
| AP100 | 10 | 150 | 175 | 250 | 450 | 294 | 721 | 165 | ∞ | 125 | 53 | ∞ | 87 |
FEATURES OF PLAIN TROLLEY
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Adjustable design for various beam profiles
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Pivoting shaft for smooth, safe load movement
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Dust-proof ball bearings for long-lasting, maintenance-free operation
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Compatible with Powerful Machinery chain hoists to reduce total height
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Adjustable to 9 rail widths
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Compatible with I-beam and H-beam rails
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Handles minor rail surface irregularities with ease
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Simple installation for quick work-site setup
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CE-marked with a 4:1 safety factor
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Customization options for branding, materials, functionality, and packaging
INSTRUCTIONS & CAUTIONS
Ensure Proper Rail Installation
Before using your plain trolley, verify that the rail system is securely installed and properly aligned. Any misalignment or obstruction can cause the trolley to move unevenly or derail. This initial setup is crucial for safe and efficient operation. Make sure the rails are level and clear of debris before use.
Respect Load Capacity Limits
Never exceed the maximum load capacity of the plain trolley. Overloading can lead to damage and unsafe operation. Always check the manufacturer’s specifications to ensure the trolley is suitable for the load you’re handling. If in doubt, opt for a higher-capacity model to avoid any risk.
Routine Maintenance and Inspections
Regularly inspect and maintain your plain trolley to ensure it’s running smoothly. Pay close attention to the wheels, bearings, and suspension. Clean the trolley and lubricate moving parts to keep everything functioning properly. Ignoring maintenance can result in costly repairs or accidents down the line.
Follow Safe Operation Practices
When using the trolley, always load it evenly to avoid instability. Operate it slowly, especially when moving over uneven rail surfaces or making turns. Avoid sudden movements to ensure safe transport. Stick to standard safety protocols and ensure that all team members are properly trained in trolley operation.
OUR ADVANTAGES
Tailored, Custom-Engineered Solutions
Every business has unique requirements, and we’re here to meet them. We specialize in custom-engineered lifting equipment, built to your exact specifications. Our expert team works with you to design the perfect solution for your needs—whether it’s a specific feature, material, or functionality. Get the precise equipment you need with Powerful Machinery.
One-Stop Sourcing for All Your Needs
We simplify sourcing by offering everything you need in one place. Whether you require off-the-shelf products or custom solutions, we handle the entire process from design to delivery. This saves you time and effort, while ensuring consistent quality. Choose Powerful Machinery for a seamless, efficient sourcing experience.
Uncompromising Quality and Safety Standards
At Powerful Machinery, we never compromise on quality or safety. Our products are made from carefully selected materials and undergo rigorous inspections to ensure they meet the highest safety standards. You can trust that our equipment will perform reliably and safely, so you can focus on getting the job done with confidence.
Outstanding Customer Service and After-Sales Support
Our relationship doesn’t end with your purchase. We’re dedicated to providing top-notch after-sales support and customer service. Whether you need product training, maintenance advice, or troubleshooting, our team is always available to ensure your equipment operates smoothly and efficiently. We’re committed to your long-term satisfaction.
FAQ
What is a plain trolley and how does it work?
A plain trolley is an adjustable device used to move heavy loads along a rail system. It’s designed to travel smoothly on I-beam or H-beam rails, making it perfect for warehouses, factories, and construction sites. The trolley’s adjustable design allows it to fit various rail widths, making it a versatile and efficient tool for horizontal transportation.
What types of rails are compatible with a plain trolley?
Plain trolleys are compatible with both I-beam and H-beam rails, which are the most common in industrial settings. The trolleys are adjustable to fit different rail widths, giving you flexibility in your setup. Whether you’re working with standard or custom rail systems, plain trolleys can adapt to your specific needs and provide smooth, reliable movement.
How do I install a plain trolley?
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Ensure Proper Rail Installation
Make sure your rail system is securely installed and level. A stable rail system is essential for safe and smooth operation of the trolley. -
Adjust the Trolley to Fit the Rails
Adjust the plain trolley to match the width of your I-beam or H-beam rails. This step ensures a secure fit and proper alignment. -
Attach the Trolley
Follow the manufacturer’s instructions to securely attach the trolley to the rail system. Proper attachment is crucial for safe operation. -
Perform a Test Run
After installation, perform a test run to ensure the trolley moves smoothly and safely along the rails. This will help identify any potential issues before full operation. -
Final Check for Proper Installation
Verify that the trolley is correctly aligned, and all parts are secure. This final check ensures long-lasting, efficient performance.
What safety precautions should I follow when using a plain trolley?
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Distribute the Load Evenly
Ensure the load is evenly distributed on the trolley to prevent tipping or uneven movement during transport. -
Check the Rail System
Verify that the rail system is secure, free of obstructions, and properly aligned. A stable rail system ensures smooth, safe movement of the trolley. -
Do Not Exceed Load Capacity
Never exceed the maximum load capacity of the plain trolley. Overloading can lead to equipment damage and unsafe operation. -
Wear Protective Gear
Always wear appropriate protective gear, such as gloves and safety shoes, to minimize the risk of injury while handling the trolley. -
Keep the Workspace Clear
Ensure the area around the trolley is clear of people and other hazards to avoid accidents while the trolley is in motion.
What makes a plain trolley different from other trolleys?
Plain trolleys are simpler, manual devices compared to motorized or geared trolleys. They lack powered movement but are cost-effective and easy to maintain. While they’re best for horizontal transportation of materials, they’re a practical solution for industries looking for a straightforward, reliable way to move loads across rails.
What should I do if my plain trolley is not moving smoothly?
If your plain trolley isn’t moving smoothly, check for any debris or damage on the rails that might be obstructing movement. Inspect the trolley’s wheels and bearings for wear. Cleaning and lubricating the moving parts may also help. If the issue persists, consult us for troubleshooting tips or possible repairs.
