SPRING BALANCERS SPECIFICATIONS
| Model | Capacity (kg) | Stroke (m) | Net Weight (kg) |
| ORM-3.0 | 1.5-3.0 | 1.3 | 1.3 |
| ORM-4.5 | 3.0-4.5 | 1.3 | 1.3 |
| ORM-9 | 4.5-9.0 | 1.3 | 3.4 |
| ORM-15 | 9-15 | 1.3 | 3.8 |
| ORM-22 | 15-22 | 1.5 | 7.2 |
| ORM-30 | 22-30 | 1.5 | 7.6 |
| ORM-40 | 30-40 | 1.5 | 9.8 |
| ORM-50 | 40-50 | 1.5 | 10.4 |
| ORM-60 | 50-60 | 1.5 | 11.6 |
| ORM-70 | 60-70 | 1.5 | 11.8 |
| ORM-80 | 70-80 | 1.5 | 18 |
| ORM-100 | 800-100 | 1.7 | 18.6 |
| ORM-120 | 100-120 | 1.7 | 19.6 |
| ORM-140 | 120-140 | 1.7 | 20.6 |
| ORM-160 | 140-160 | 1.7 | 22 |
| SIZE | S.W.L | DIAM OF ROPE |
| (IN) | (TON) | (MM) |
| 4 | 2 | 16 |
| 6 | 5 | 26 |
| 8 | 10 | 36 |
| 12 | 10 | 48 |
| 16 | 20 | 50 |
| 22 | 30 | 88 |
FEATURES OF SPRING TOOL BALANCER
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Effortless Tool Suspension: Helps reduce physical strain by suspending tools with consistent tension.
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Improved Efficiency: Enhances productivity by reducing fatigue and making tools easy to access.
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Safety-Focused Design: No electric or pneumatic power required, ensuring a safer work environment.
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Durable and Easy Maintenance: Built with a fall arrest device, secondary support hanger, and a cartridge spring for easy replacement.
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Fall Arrest Device: Protects against tools dropping due to spring breakage.
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Gauge for Tension Adjustment: Easy identification of tension settings, ensuring proper use.
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Drum Lock & Easy Cable Replacement: Simplifies tool and cable replacement with a secure drum lock system and plug fixing for wire rope.
TOOL SPRING BALANCER INSTRUCTIONS & CAUTIONS
Ensure Proper Installation and Mounting
Before using the spring balancer, ensure it’s mounted securely on a sturdy support structure. The mount should be strong enough to handle the weight of the suspended tools. Make sure the balancer is positioned correctly, allowing for smooth tool movement without obstruction. Proper installation ensures safety and ease of use during operations.
Correct Tension Adjustment
Adjust the spring balancer’s tension to match the weight of the tool being suspended. This ensures smooth operation and reduces the risk of strain. Use the tension gauge to fine-tune adjustments, ensuring that the tool is balanced and easy to maneuver. Incorrect tension can affect balance and make the tool difficult to control.
Routine Maintenance and Inspections
Regularly inspect the spring balancer for wear or damage, especially the cable, hook, and spring. Clean the system to remove any dirt or debris that might impair its function. Check the spring for signs of overstretching or fraying, and replace any damaged components promptly to ensure continued smooth operation and tool safety.
Avoid Overloading the Balancer
Never exceed the weight limit specified for the spring balancer. Overloading can damage the spring, leading to potential failure and unsafe working conditions. Always verify the tool’s weight before use to ensure the balancer is suitable. If in doubt, refer to the product manual or consult with our support team.
OUR ADVANTAGES
Custom-Engineered Solutions for Every Need
We understand that every business has unique needs. That’s why we offer custom-engineered solutions tailored to your exact specifications. Our team works closely with you to design products that maximize efficiency and safety, ensuring your operations run smoothly. You won’t have to compromise on quality or performance with our personalized solutions..
Comprehensive, One-Stop Sourcing Service
At Powerful Machinery, we simplify your sourcing process by offering a complete range of lifting equipment. From manufacturing to shipping, we streamline every step. You can rely on us to provide everything you need under one roof, saving time and minimizing hassle. Whether it’s a specific design or standard product, we’ve got you covered with efficiency and reliability.
Competitive Pricing with Unmatched Quality Control
At Powerful Machinery, we balance cost-effectiveness with superior quality. Our products are built to last, and we ensure the highest standards through strict quality inspections. We offer competitive pricing without compromising on performance or durability, making us an ideal choice for wholesalers, suppliers, and large supermarkets who want to deliver the best value to their customers.
Industry-Leading After-Sales Support
Our commitment to you doesn’t end with the sale. We provide comprehensive after-sales support to ensure your equipment continues to perform at its best. Our experienced team is always available to assist with any issues or questions, offering everything from troubleshooting to maintenance advice. We are here to help you maximize uptime and ensure long-term reliability.
FAQ
What is a spring balancer?
A spring balancer is a mechanical device used to suspend tools, reducing the effort needed to lift or handle them. It uses a spring-loaded system to keep tools balanced and within easy reach, which reduces physical strain and increases productivity. Spring balancers are especially useful in industries where tools are used frequently, like manufacturing, automotive, and assembly lines.
What is a spring balancer used for?
Spring balancers are designed to suspend tools such as welding guns, drills, screwdrivers, and other equipment in assembly lines or busy workspaces. They reduce physical strain on workers by keeping tools easily accessible, preventing clutter, and minimizing the risk of tools dropping. Ideal for environments with frequent lifting and movement of tools, spring balancers improve efficiency, reduce workplace injuries, and enhance overall productivity.
Key Benefits:
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Ergonomics: Minimizes physical strain by keeping tools suspended at optimal height.
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Increased Efficiency: Tools stay within reach, improving workflow.
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Safety: Reduces tool drop hazards and clutter in busy work areas.
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Versatility: Suitable for a variety of tools and heavy equipment across multiple industries.
How does a spring balancer work?
A spring balancer works by maintaining constant tension on the tool it holds. When you pull the tool down, the spring provides resistance, ensuring it remains at the right height when not in use. This tension helps balance the tool, making lifting and operating it feel much lighter, thus improving comfort and reducing strain on the worker.
How to adjust a spring balancer?
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Locate the Tension Adjustment
Find the tension adjustment knob or screw on the spring balancer. -
Turn the Knob for Tension Adjustment
Turn the knob to either increase or decrease the tension based on the weight of the tool you’re using. -
Ensure Proper Tool Control
Adjust the tension so the tool is held firmly in place but can be easily moved without sagging or being too tight. -
Perform Regular Adjustments
Make regular adjustments to maintain optimal performance and tool control, ensuring the spring balancer works efficiently.
How to use a spring balancer?
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Secure the Spring Balancer
Hang the spring balancer from a stable, overhead point to ensure it’s properly positioned. -
Attach the Tool
Connect the tool to the hook or cable of the spring balancer securely. -
Adjust the Tension
Adjust the tension to match the weight of the tool, ensuring it holds the tool in place without sagging. -
Test the Balance
Pull the tool down slightly to check that the spring effectively holds it in position. -
Lift and Lower Effortlessly
The spring balancer will counterbalance the weight of the tool, allowing workers to lift and lower tools with minimal effort while keeping the workspace tidy.
How to maintain a spring balancer?
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Clean Regularly
Clean the spring balancer mechanism to remove dirt, dust, or debris that may affect its performance. -
Lubricate Moving Parts
Apply lubrication to the spring and other moving parts to reduce friction and ensure smooth operation. -
Check Tension Settings
Ensure that the tension is correctly adjusted to maintain proper tool balance. -
Inspect for Wear or Damage
Regularly inspect the spring balancer for signs of wear or damage, and replace parts as needed. -
Proper Storage
Always store the spring balancer in a dry environment to prevent corrosion and extend its lifespan.
What is the advantage of using a spring balancer over other lifting devices?
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Compact Design
Spring balancers are small and easy to install, saving space in the workplace compared to large hoists or cranes. -
No Power Required
They operate without the need for electrical or pneumatic power, making them a cost-effective solution for various work environments. -
Precise Tool Control
Spring balancers provide better control over the position of tools, allowing for smoother, more accurate movements. -
Improved Efficiency
By reducing the effort needed to lift and lower tools, spring balancers help workers complete tasks faster and more efficiently. -
Reduced Worker Fatigue
These devices reduce physical strain on workers, promoting a healthier and more comfortable work environment. -
Cleaner Workspace
Spring balancers keep tools off the ground and help maintain an organized, clutter-free workspace.
