MANUAL GEAR TROLLEY DRAWING
MANUAL GEARED TROLLEY SPECIFICATIONS
| Model | GCL-A0.5 | GCL-A1 | GCL-A1.5 | GCL-A2 | GCL-A3 | GCL-A5 | GCL-A10 | GCL-A20 | |
| Capacity(t) | 0.5 | 1 | 1.5 | 2 | 3 | 5 | 10 | 20 | |
| Running test load(kn) | 7.35 | 14.71 | 22.06 | 29.42 | 44.13 | 61.29 | 122.58 | 245.7 | |
| Min radius of curve(m) | 0.8 | 0.9 | 1 | 1 | 1.2 | 1.3 | 2 | 3.5 | |
| Dimensions(mm) | A | 186-236 | 263-303 | 245-310 | 260-317 | 284-333 | 322-355 | 525 | 600 |
| B1 | 174 | 206 | 219 | 233 | 276 | 302 | |||
| B2 | 194 | 236 | 250 | 268 | 322 | 362 | 424 | 555 | |
| C | 176 | 208 | 225 | 247 | 295 | 342 | 396 | 498 | |
| H | 95 | 111 | 121 | 134 | 157 | 185 | 190 | 233 | |
| F | 1.5-3 | 2-3.5 | |||||||
| l-beam commended(mm) | 50-152 | 64-203 | 74-203 | 88-203 | 100-203 | 114-203 | 124-305 | 136-305 | |
| Net Weight(kg) | 5 | 9 | 11.5 | 14 | 24 | 37 | |||
FEATURES OF HAND GEARED TROLLEY
Customization Options:
Brand Customization: Offers OEM services, color, and logo adjustments.
Material Customization: Includes options for T80/T100 chains, copper, stainless steel, and aluminum alloys.
Functionality Customization: Features such as 360° operation, load limiting, rust-proofing, and electronic scale are available.
Chain Customization: Chains can be polished, electro-galvanized, or blackened, ensuring durability.
Packaging Customization: Custom packaging based on customer needs, including color boxes and wooden boxes.
Wide Range of Applications:
The hand geared trolley is widely used in factories, mines, docks, warehouses, and engine rooms. It’s perfect for equipment installation and goods conveyance, especially in areas without a power supply.
Ease of Use:
The trolley operates smoothly by manually pulling the hand chain, with a screw hanger that adjusts the trolley to fit various I-beam widths.
The powder-coated finish enhances durability, ensuring long-term use even in demanding conditions.
High Efficiency and Control:
The trolley offers 1.25 times test load for better safety and load management. It is highly efficient, requiring less manual force and can be combined with various hoists for vertical lifting.
INSTRUCTIONS & CAUTIONS
Ensure Proper Installation
For optimal performance, always install the GCL-A Hand Geared Trolley on a secure, level I-beam or monorail system. The trolley should fit properly on the beam, and the wheels should be aligned for smooth operation. Before moving heavier loads, do a quick test to confirm the trolley moves freely. Need help with installation? Contact our team for detailed support.
Avoid Overloading
Always respect the trolley’s weight capacity. Exceeding this limit can strain the trolley and lead to malfunctions or damage. Regularly inspect for any signs of wear, especially on critical parts like the hand chain, wheels, and gears. For accurate load specifications or advice on load distribution, get in touch with us to ensure safe operation.
Perform Routine Maintenance
Keep your GCL-A trolley in top shape with regular maintenance. Lubricate moving parts, inspect the hand chain, wheels, and gears for wear, and clean the rails to avoid debris buildup. Well-maintained equipment runs smoother and lasts longer. Contact us for a maintenance checklist and expert advice on extending the life of your trolley.
Use Proper Safety Gear
Always wear the right protective equipment (PPE), such as gloves, safety shoes, and eye protection, while operating the trolley. A clean, clear workspace is also crucial to prevent accidents. By following safety precautions, you can ensure a secure and efficient operation. Reach out for personalized PPE recommendations tailored to your needs.
OUR ADVANTAGES
Tailored Solutions to Meet Your Needs
Every business is different, so we offer custom-engineered solutions that are designed to fit your specific requirements. Whether you need specialized functionality or a unique design, our team collaborates with you to provide the perfect solution. Get in touch to discuss how we can create equipment that fits your exact needs.
Strict Quality Control and Certified Products
Our products undergo rigorous quality checks to meet the highest industry standards. With fully certified equipment, we guarantee durability, reliability, and safety. We use only the finest materials, ensuring your machinery performs well in the toughest environments. Contact us to learn more about our quality process and certifications.
Efficient Logistics for Timely Delivery
We understand the importance of getting your equipment on time. Our efficient logistics system ensures timely delivery with transparent tracking. We offer flexible shipping options to meet your deadlines and keep your operations on track. Ask us how our logistics can streamline your supply chain.
Comprehensive After-Sales Support
At Powerful Machinery, we provide more than just equipment; we ensure your investment keeps running smoothly. Our after-sales service includes troubleshooting, on-site assistance, and fast response times. From spare parts to operational support, we’re committed to keeping your equipment in top condition. Contact us for prompt support whenever you need it.
FAQ
What is a hand geared trolley?
A hand geared trolley is a manual device used to move heavy loads along overhead rails. Operated by pulling a hand chain, it provides controlled movement along the beam. It’s perfect for situations where electric-powered equipment isn’t available, offering flexibility and ease of use in warehouses, factories, and construction sites.
How does a hand geared trolley work?
A hand geared trolley works by attaching to an overhead rail system, usually an I-beam. You move the trolley by pulling a hand chain, which turns the gears and moves the load smoothly. It’s a reliable way to move materials without needing electricity, ideal for locations without power supply.
Geared Trolley vs Plain Trolley: What’s the Difference?
A geared trolley uses a hand chain to control the movement along an I-beam, providing precise positioning for heavy loads. In contrast, a plain trolley relies on simple wheels and gravity, which makes it less accurate. Geared trolleys are ideal for heavy-duty, controlled environments, while plain trolleys are best for lighter, simpler tasks.
How do I install a hand geared trolley?
Secure the Rail System
Begin by ensuring that your rail system (I-beam or monorail) is securely installed and properly leveled.Adjust the Trolley to Match Rail Width
Adjust the hand geared trolley to match the width of the rail. Make sure the wheels align with the track for smooth movement.Mount the Trolley
Once adjusted, mount the trolley securely onto the rail system. Double-check that the trolley is positioned correctly.Test with a Light Load
Perform a test by adding a light load to the trolley. Move it along the rail to ensure smooth operation and identify any issues.Check for Obstructions
Before using the trolley for full operation, check the rail system for any obstructions or debris that could hinder movement.
What maintenance does a hand geared trolley require?
Lubricate the Gears
Regularly lubricate the gears to ensure smooth operation and reduce friction, helping to prolong the trolley’s lifespan.Check the Wheels for Wear
Inspect the wheels periodically for any signs of wear or damage. Replace them if necessary to maintain safe operation.Ensure Smooth Hand Chain Operation
Check that the hand chain operates smoothly without any jamming. Lubricate or replace parts if needed to keep it functioning properly.Inspect the Rail System
Regularly check the rail system for any debris, dirt, or obstructions that could block the trolley’s movement or cause damage.Securely Mount the Trolley
Ensure that the trolley is securely mounted on the rail. Loose connections can cause operational issues and safety risks.Clean and Lubricate Regularly
Perform regular cleaning and lubrication to maintain the trolley’s efficiency and to avoid unnecessary wear and tear.
How do I adjust the width of a hand geared trolley?
Most hand geared trolleys come with an adjustable width mechanism that allows you to modify the trolley’s fit to different rail sizes. Simply loosen or tighten the collar to adjust the width, ensuring a secure fit on the rail. Always double-check the alignment and ensure smooth movement after adjustments.
How do I know when to replace a hand geared trolley?
If your hand geared trolley shows signs of wear, such as difficulty moving, grinding noises, or visible damage to the gears or wheels, it may be time to replace it. Regular inspections will help you detect problems early. If maintenance isn’t sufficient to fix the issues, it’s best to replace the trolley to prevent operational hazards.
What’s the difference between manual and electric trolleys?
Manual hand geared trolleys are operated by pulling a hand chain, making them suitable for environments without power. Electric trolleys, on the other hand, use motors to move loads automatically. While electric trolleys offer more convenience and speed, manual trolleys are often preferred in environments with limited power supply or when precise control is required.
How much does a hand geared trolley cost?
The cost of a hand geared trolley varies based on factors like load capacity, brand, and customization options. On average, prices range from a few hundred to several thousand dollars. Be sure to consider the required capacity, durability, and additional features when choosing the best trolley for your needs. Contact us for a personalized quote based on your specific requirements.
