GEAR TROLLEY DRAWING
VG AND AG GEARED TROLLEY SERIES
Both series are hand-chain-driven beam trolleys designed to carry a compatible hoist. The VG series has lower catalogue net weights at each listed capacity. The AG series follows the same published beam-fit and dimensional ranges but has higher catalogue net weights. Compare the tables below, then ask us to confirm the correct series for your duty, beam and hoist.
VG Series
VG geared trolleys are listed in 1, 2, 3, 5 and 10 tonne capacities. Published selection data includes beam W and H ranges, principal dimensions, minimum revolving radius and net weight. Use the drawing references A, B, C, D, E, F and K with the matching catalogue drawing.
| Model | Capacity (t) | Beam W min–max (mm) | Beam H min–max (mm) | A | B | C | D | E | F | K | Minimum revolving radius (mm) | Net weight (kg) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| VG010 | 1 | 75–125 | 125–250 | 206 | 231 | 120 | 45 | 80 | 27 | 117 | 1300 | 8.5 |
| VG020 | 2 | 100–150 | 150–400 | 241 | 271 | 155 | 60 | 100 | 33 | 119 | 1500 | 12.2 |
| VG030 | 3 | 100–150 | 180–400 | 261 | 311 | 185 | 70 | 113 | 47 | 134 | 2000 | 18 |
| VG050 | 5 | 125–175 | 250–450 | 294 | 351 | 220 | 80 | 125 | 53 | 134 | 2600 | 31.5 |
| VG100 | 10 | 150–175 | 250–450 | 294 | 721 | 165 | ∞ | 125 | 53 | 134 | ∞ | 45 |
AG Series
AG geared trolleys are also listed from 1 to 10 tonnes. Their published beam-fit and dimensional values match the capacity-based ranges shown for VG, while their listed net weights are higher.
| Series / capacity | Capacity (t) | Beam W min–max (mm) | Beam H min–max (mm) | A | B | C | D | E | F | K | Minimum revolving radius (mm) | Net weight (kg) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| AG series / 1 t | 1 | 75–125 | 125–250 | 206 | 231 | 120 | 45 | 80 | 27 | 117 | 1300 | 15 |
| AG series / 2 t | 2 | 100–150 | 150–400 | 241 | 271 | 155 | 60 | 100 | 33 | 119 | 1500 | 23 |
| AG series / 3 t | 3 | 100–150 | 180–400 | 261 | 311 | 185 | 70 | 113 | 47 | 134 | 2000 | 36 |
| AG series / 5 t | 5 | 125–175 | 250–450 | 294 | 351 | 220 | 80 | 125 | 53 | 134 | 2600 | 49 |
| AG series / 10 t | 10 | 150–175 | 250–450 | 294 | 721 | 165 | ∞ | 125 | 53 | 134 | ∞ | 89 |
HOW TO SELECT A GEARED TROLLEY
1. Start with the total suspended load
Include the load, hoist, hook block, lifting attachment and any other item carried by the trolley. The trolley’s rated capacity must cover the complete suspended load, not only the payload. If your calculation is close to a capacity limit, send the full loading details for review instead of selecting from payload alone.
2. Measure the beam
Provide the beam dimensions used in the catalogue tables as W and H, together with the flange profile and track condition. A capacity match does not automatically mean the trolley will fit the beam. If you are still comparing travel options, review our manual trolley range before choosing a series.
3. Check straight or curved travel
For curved track, compare the required curve with the model’s minimum revolving radius. The catalogue lists finite minimum radii for the 1 to 5 tonne models and an infinity symbol for the 10 tonne entries. Confirm the 10 tonne track requirement with us before ordering for any curved application.
4. Match the hoist and operating drop
Confirm the hoist suspension arrangement, headroom, duty and hand-chain drop. Browse manual hoists if you need a separate hoist, or see trolley hoists when you need a configured lifting-and-travel assembly.
HOW A MANUAL GEARED TROLLEY WORKS?
The operator pulls the hand chain, which turns the trolley’s gear train and driven wheels. The wheels travel along the beam flange and move the suspended hoist horizontally. The gearing improves control during positioning, especially when the load would be difficult to push directly. For a short technical explanation, read what a geared trolley is
GEARED TROLLEY OR PLAIN TROLLEY?
Choose a geared trolley when hand-chain control is useful for positioning or when direct pushing is impractical. A plain trolley is moved by pushing or pulling the suspended load and has fewer drive components. Capacity alone should not decide between them. Consider travel distance, positioning control, access to the hand chain, and the beam layout. See the detailed geared trolley vs plain trolley comparison or view our plain trolley series.
INSTALLATION AND PRE-USE CHECKS
Install and inspect the trolley according to the instructions supplied for the confirmed model and the requirements of the site. Before use, verify that the beam and supporting structure are suitable, the trolley is adjusted to the beam correctly, all retainers and fasteners are secure, the wheels sit and travel correctly, and the hand chain operates without binding. Keep the track clear and do not exceed the rated capacity. Use a competent person for installation and inspection. Our beam trolley installation guide provides a practical overview, but the model-specific instructions and site rules take priority.
INFORMATION TO SEND FOR A QUOTE
Send the required quantity, total suspended load, hoist type and suspension, beam W and H dimensions, flange or track details, straight or curved travel, required curve radius, hand-chain drop, operating environment and destination. State any drawing, inspection, test, material, finish, spare-parts or packaging documents you require. We will confirm what is available for the quoted configuration.
FAQ
What is a geared trolley?
A geared trolley is a beam-travel device that uses a hand chain and gear train to move a suspended hoist and load horizontally. It is useful when controlled positioning is needed without powered travel.
Does a geared trolley lift the load?
No. The trolley carries and moves the hoist along the beam. The hoist performs the vertical lifting. Select the trolley for the total load suspended from it, including the hoist and lifting attachments.
What capacities are available in the VG and AG ranges?
The current catalogue lists VG and AG geared trolley capacities of 1, 2, 3, 5 and 10 tonnes.
What beam information is needed?
Provide the W and H dimensions shown in the specification drawing, plus the flange profile, track condition and whether the track is straight or curved. We also need the total suspended load and hoist suspension details.
Can a geared trolley run on a curved beam?
Some listed models have a published minimum revolving radius. The required curve must not be tighter than the applicable model value. Confirm the beam geometry and model before ordering. The catalogue shows an infinity symbol for the 10-tonne entries, so curved-track use at that capacity requires confirmation.
When should I choose a plain trolley instead?
A plain trolley may suit short, accessible travel where the suspended load can be pushed or pulled safely and precise hand-chain positioning is not required. Compare the travel method, site access and duty as well as capacity.