MANUAL PLAIN TROLLEY DRAWING
MANUAL PLAIN TROLLEY SPECIFICATIONS
| Model | GCT-B0.5T | GCT-B1T | GCT-B2T | GCT-B3T | GCT-B5T | ||
| Capacity(kg) | 500 | 1000 | 2000 | 3000 | 5000 | ||
| Running test load(kN) | 7.35 | 14.7 | 29.42 | 44.13 | 61.29 | ||
| Min radius of curve(m) | 0.9 | 1 | 1.2 | 1.3 | 1.4 | ||
| Dimensions(mm) | A | 225 | 252 | 300 | 360 | 392 | |
| B | 176.5 | 188 | 226 | 290 | 313 | ||
| C | a | 292 | 300 | 310 | 324 | 329 | |
| b | 377 | 385 | 395 | 409 | 414 | ||
| F | ≈3 | ||||||
| Asius table beam width(mm) | M | a | 64–220 | 64–220 | 88–220 | 102–220 | 114–220 |
| b | 160–305 | 160–305 | 160–305 | 160–305 | 160–305 | ||
| Net weight(kg) | a | 8.3 | 10.9 | 18.2 | 31.4 | 42.6 | |
| b | 8.7 | 11.4 | 19 | 32.5 | 44 | ||
| Volume(cm) | a | 28.5×8.5×33.5 | 28.5×8.5×33.5 | 28.5×8.5×25 | 40×34×33 | 45×36×36 | |
| b | 28.5×8.5×42 | 28.5×8.5×42 | 42×15×25 | 40×42×33 | 45×36×44 | ||
FEATURES
High-Quality Steel Construction: Ensures long-lasting durability for heavy-duty applications.
Adjustable to Various Beam Widths: Easily adapts to different I-beam sizes, offering flexible use.
Sealed Ball Bearings with Anti-Drop Plates: Provides smooth operation and high safety.
Galvanized Hand Chain: Reliable for manual operation with reduced maintenance needs.
Compact and Easy Installation: Small size allows for easy setup and quick adjustments.
Safe and Low Maintenance: Low manual pulling force and easy to maintain, reducing downtime.
Wide Application: Ideal for lifting equipment and transporting goods in power-free environments like factories, docks, and warehouses.
INSTRUCTIONS & CAUTIONS
Ensure Proper Rail Alignment
Before installation, check that your rail system (I-beam) is properly installed and aligned. Misalignment can lead to uneven wear and operational problems. Inspect for any damage or debris before mounting the trolley to ensure smooth operation and prevent unnecessary wear.
Adjust Trolley to Fit Beam Width
Adjust the trolley to match the width of your I-beam by using the collar mechanism. Proper alignment ensures stability and optimal performance. Always ensure the trolley fits snugly — neither too wide nor too narrow — to avoid potential safety hazards or excessive wear.
Do Not Exceed Load Capacity
Each manual plain trolley has a maximum load capacity. Always check the rated capacity and avoid exceeding it. Overloading the trolley can damage the rail system, wheels, and bearings. Stick to the recommended limits for safe, smooth operation.
Perform Regular Inspections and Maintenance
Regularly inspect the hand chain, wheels, and rail system for wear and debris. Lubricate moving parts to minimize friction. Keeping the trolley clean and well-maintained extends its lifespan and ensures smooth, efficient operation.
OUR ADVANTAGES
Custom Solutions Tailored to Your Needs
Every business has unique challenges. That's why we offer fully customizable products and services, from design to material selection. We work with you to develop tailored solutions that enhance efficiency, improve performance, and provide the best fit for your specific operations.
One-Stop Sourcing for Your Convenience
We simplify your sourcing process by offering a comprehensive range of lifting equipment and related accessories. Whether you need standard or custom solutions, we provide everything you need in one place. This saves you time and reduces the complexity of dealing with multiple suppliers, ensuring compatibility and streamlining your operations.
Industry-Leading Quality Control
Quality and safety are our top priorities. We maintain strict quality inspection processes at every stage of production to ensure that all equipment meets high standards. With cutting-edge technology, premium materials, and certified manufacturing practices, we deliver reliable, long-lasting products that keep your operations running smoothly.
Fast, Reliable Logistics & After-Sales Support
We understand the importance of timely delivery. Our efficient logistics network ensures on-time shipments, wherever you are. Additionally, our exceptional after-sales support team is always available to assist with maintenance, troubleshooting, and expert advice, ensuring your equipment works at its best.
FAQ
What is a manual plain trolley?
A manual plain trolley is a piece of equipment used for transporting heavy loads along overhead beams. It consists of two main components: the trolley itself and a set of wheels that run along the rail. These trolleys are manually operated, usually with a hand chain, and are ideal for lifting and moving items in places without power. It’s a simple yet effective solution for horizontal load movement.
How does a manual plain trolley work?
The manual plain trolley operates by attaching it to an I-beam or monorail, where it moves along the track when manually operated. You simply pull on the hand chain to move the trolley and the load attached to it. This easy-to-use mechanism makes it perfect for industrial environments where power sources are limited or unnecessary.
How do I install a manual plain trolley?
Secure the Rail System
Ensure that the rail system is properly installed and level to guarantee smooth trolley operation.Adjust the Trolley to Match Beam Width
Adjust the collars on the trolley to match the width of the beam for a proper fit.Mount the Trolley on the Track
Once adjusted, mount the trolley securely on the rail track.Test the Trolley with a Light Load
Conduct a test run with a light load to verify smooth movement and ensure proper alignment.Check for Obstructions
Before full use, double-check for any obstructions on the track or around the trolley to ensure safe operation.
How do I maintain a manual plain trolley?
Inspect the Hand Chain for Wear
Regularly check the hand chain for any signs of wear or damage to ensure it operates smoothly.Lubricate the Wheels and Bearings
Keep the wheels and bearings well-lubricated to minimize friction and prevent excessive wear.Check for Damage to the Trolley or Rail System
Inspect the trolley and rail system for any damage that may affect its operation or safety.Clean the Rails Regularly
Clean the rails regularly to prevent debris buildup that can cause obstruction and hinder smooth trolley movement.Ensure Safe Operation
Perform these maintenance tasks regularly to extend the lifespan of the trolley and ensure safe, reliable performance.
What safety features should I look for in a manual plain trolley?
High-Quality Sealed Bearings
Ensure the trolley has high-quality sealed bearings that minimize friction and ensure smooth, safe operation.Anti-Drop Plates
Look for trolleys equipped with anti-drop plates that prevent accidental disengagement and enhance safety during operation.High-Strength Steel Construction
Choose trolleys made from high-strength steel to ensure durability and the ability to withstand heavy loads without failure.Protective Gear
Always wear appropriate protective gear such as gloves and safety shoes while operating the trolley.Regular Inspections
Inspect the trolley before each use to ensure it’s in proper working condition and operates safely.
How do I choose the right manual plain trolley for my needs?
Determine Load Capacity Requirements
Consider the weight of the items you plan to transport to ensure the trolley can handle the load.Measure Beam Width
Make sure the trolley is compatible with the width of your I-beam or rail system.Evaluate the Work Environment
Take into account the type of environment (e.g., factory, warehouse, outdoor) where the trolley will be used.Consider Rail Type
Choose between straight or curved rails depending on your track setup and operational needs.Get Expert Assistance
Our team is available to help you choose the best model based on your specific requirements.
Can manual plain trolleys be used on curved rails?
Yes, manual plain trolleys are designed to work on curves with smaller turning radii. However, the track must be properly aligned and maintained to prevent any blockages or damage to the trolley. Always check the rail system and trolley before use to ensure it functions optimally on curved tracks.
How do I order a manual plain trolley from your company?
Contact Our Sales Team
Reach out to our sales team with your specific requirements, such as load capacity, beam width, and any customization needs.Receive a Customized Quote
We’ll provide a quote based on your specifications and project needs.Flexible Payment Options
We offer a range of payment options to suit your needs and budget.Guidance Through the Order Process
Our team will assist you every step of the way to ensure you receive the right product for your application.
