PULLEY CHAIN BLOCK SPECIFICATIONS
| Model | HSZ-1/2 | HSZ-1 | HSZ-1/2 | HSZ-2 | HSZ-3 | HSZ-5 | HSZ-10 |
| Capacity(t) | 0.5 | 1 | 1.5 | 2 | 3 | 5 | 10 |
| Standard lift(m) | 2.5 | 2.5 | 2.5 | 3 | 3 | 3 | 3.5 |
| Test load(t) | 0.75 | 1.5 | 2.25 | 3 | 4.5 | 7.5 | 12.5 |
| Min.distance between hooks(mm) | 240 | 275 | 340 | 380 | 475 | 600 | 700 |
| Chainpull to lift full load(n) | 25 | 33 | 34 | 34 | 35 | 39 | 41 |
| No. of load chain fail lines | 1 | 1 | 1 | 2 | 2 | 2 | 4 |
| Diameter of load chain(mm) | 6 | 6 | 8 | 6 | 8 | 10 | 10 |
| Net weight(kg) | 8.4 | 11 | 13.5 | 21 | 22 | 40 | 77 |
| Gross Weight(kg) | 9.4 | 12 | 14.5 | 22 | 23 | 41.5 | 85 |
| Packing measurement L×W×H(cm) | 28×21×17 | 30×24×18 | 34×29×20 | 33×25×19 | 38×30×20 | 45×35×24 | 62×50×28 |
FEATURES OF CHAIN PULLEY BLOCKS
Manual Operation: Easy to operate by hand, ideal for environments without power.
Versatile Use: Suitable for factories, construction sites, mines, docks, and warehouses.
Heavy-Duty Capacity: Available in capacities from 0.5t to 20t, with optional 30t and 50t models.
Durable Construction: Premium alloy load chain, zinc-plated hand chain, and heat-treated, drop-forged hooks for maximum strength.
Traveling Chain Block: Can be attached to trolleys for use with monorail systems, cranes, and more.
CE GS Certified: Meets international safety and quality standards.
INSTRUCTIONS & CAUTIONS
Choose the Right Chain Pulley Block
Selecting the right chain pulley block is essential for safety and efficiency. Always consider factors like the load capacity, lift height, and environmental conditions (e.g., whether it will be used indoors or in wet areas). Choosing the wrong equipment can lead to unnecessary risks or inefficiency. If you’re unsure which block best suits your needs, our team is happy to offer personalized recommendations to make sure you’re covered.
Regular Inspection and Maintenance
Regular maintenance is critical to the safe operation of your chain pulley block. Before each use, inspect key components like the load chain, hooks, and pulleys for any signs of wear or damage. Ensure the chain moves freely, and lubricate parts as recommended by the manufacturer. If anything looks worn out or broken, replace it immediately. Need help with maintenance? Contact us for expert advice on how to extend the life of your equipment and keep it running smoothly.
Proper Installation for Maximum Safety
Installation is key to preventing accidents and ensuring safe operations. Always follow the manufacturer’s guidelines when installing the chain pulley block, ensuring it is securely fixed to a stable, load-bearing structure. Never rush the installation process, as improper setup can result in equipment failure or accidents. If you’re installing a new system and need guidance, our team is available to walk you through the best practices for safe and secure installation.
Operator Training and Safety Procedures
To ensure safe operation, thorough training is essential. Operators should be well-versed in how to inspect the equipment, perform lifting tasks, and handle emergency situations. Regular training and skills assessments help reduce risks and improve efficiency. If you need customized operator training or safety tutorials, don’t hesitate to reach out. We offer tailored sessions to ensure your team is always prepared and informed.
OUR ADVANTAGES
Custom-Engineered Solutions for Your Needs
At Powerful Machinery, we understand that each lifting operation has its unique challenges. That’s why we offer custom-engineered solutions tailored to your specific requirements. Whether you need specialized equipment or modifications to fit your environment, our team works closely with you to deliver exactly what you need. Reach out to us for personalized solutions that improve efficiency and meet your exact specifications.
One-Stop Sourcing Solution
We make sourcing lifting equipment easier by offering a full range of products in one place. From initial product selection to delivery, we simplify the entire process for you. Our one-stop solution helps streamline procurement and logistics, saving you time and reducing the complexity of managing multiple suppliers. Let us handle your supply needs so you can focus on what matters most—keeping your operations running smoothly.
Industry-Leading Quality and Safety
At Powerful Machinery, quality and safety are our top priorities. We rigorously test and inspect our products to meet international safety standards. This ensures that every piece of equipment we deliver is reliable, durable, and safe to use, giving you confidence in its performance for heavy-duty tasks. Your operations will benefit from reliable machinery that meets the highest industry standards.
Reliable After-Sales Support and Service
We don’t just sell equipment—we’re committed to supporting you throughout the lifecycle of your machinery. Our dedicated after-sales team is available to assist with installation, maintenance, and troubleshooting. We aim to keep your equipment running smoothly for years to come, with ongoing support and service. For any questions or issues, our team is here to help you maximize your equipment’s performance.
CHAIN HOIST PULLEY BLOCK FAQ
What are the different types of chain pulley blocks?
Manual Chain Pulley Blocks
Ideal for lighter lifting tasks, manual chain pulley blocks are operated by hand. They’re perfect for use in environments where electricity is unavailable or impractical. These blocks are cost-effective and simple to use for smaller lifting jobs.Electric Chain Pulley Blocks
Electric models are designed for heavy-duty lifting in industrial settings. They use electricity to automate the lifting process, making them ideal for handling larger loads and high-volume operations. Electric chain blocks are faster and more efficient for continuous use.Pneumatic Chain Pulley Blocks
Pneumatic hoists operate using compressed air, making them suitable for hazardous environments, where electricity could pose a risk. They are often used in industries like mining, oil, or chemical processing, where explosive or flammable materials are present.
How does a chain pulley block work?
A chain pulley block uses a pulley system and load chain to lift heavy loads. When you pull the hand chain, the load chain moves, raising the load vertically. The block’s mechanical advantage makes it easier to lift heavy items with minimal effort. The brake mechanism locks the load in place when the chain stops moving, ensuring safety during lifting operations. For detailed instructions, feel free to reach out.
Chain Pulley Block Inspection Checklist
Inspect Hooks, Suspension, and Load Mechanisms
Check for corrosion, cracks, damage, or distortion.
Ensure the throat opening is adequate.
Verify the security of attachment points and sub-structures.
Inspect fasteners, welds, and safety latches.
Ensure rotating components move freely without signs of seizing.
Examine the Block Body
Look for corrosion, cracks, damage, or distortion.
Assess wear and tear on the block.
Ensure attachments and sub-structures are secure.
Inspect fasteners and welds for integrity.
Check Markings
Verify the presence, accuracy, and condition of markings.
Ensure markings are clear for compliance with industry standards.
Examine the Dead-End Anchorage
Inspect for corrosion, cracks, damage, or elongation.
Check for unremovable deposits.
Ensure the security of attachment points and sub-structures.
Inspect the Load Chain
Check for corrosion, damage, distortion, or wear.
Ensure chain links articulate freely.
Look for elongation or interlink wear.
Ensure the chain is properly lubricated and attachments are secure.
Check the Hand Chain
Inspect for corrosion, cracks, damage, or wear.
Ensure links articulate freely.
Ensure debris can be easily removed.
Inspect the Hoist Mechanism
Check the brake, pinions, gearbox, and bearings.
Verify alignment and check for corrosion or damage.
Ensure proper lubrication.
Ensure smooth chain feeding into and out of the load wheel.
How do I maintain a chain pulley block?
Lubricate Load Chain and Moving Parts
Apply lubrication to the load chain and other moving parts as per the manufacturer’s recommendations.
Regular lubrication ensures smooth operation and prevents premature wear.
Regularly Inspect Components
Perform routine inspections to check for signs of wear and tear on all components.
Look for corrosion, damage, or other issues that may affect the functionality of the block.
Check Brake Mechanism
Ensure the brake mechanism is functioning properly.
Keep it free from oil, grease, or any other substances that could impair its operation.
Replace Worn Parts Promptly
Replace worn or damaged parts as soon as they are identified.
Prompt replacement helps to extend the lifespan of the chain pulley block and minimize downtime.
How do I choose the right chain pulley block for my needs?
Consider the Required Lifting Capacity
Determine the weight of the load you need to lift.
Choose a chain pulley block with an appropriate capacity to ensure safe and efficient lifting.
Evaluate the Environment
Assess the working environment (e.g., indoor, outdoor, hazardous conditions).
Select a block suited to the environmental factors, such as exposure to water, chemicals, or high temperatures.
Factor in Frequency of Use
If you plan to use the block frequently, choose a durable, heavy-duty model for long-term use.
For occasional or lighter tasks, a more compact or manual model may suffice.
Consider Space Constraints
If working in tight spaces, opt for a compact lever or manual chain block that’s easier to maneuver.
For larger lifting tasks, a heavier-duty block may be necessary.
Contact Us for Expert Advice
Reach out for expert guidance on selecting the ideal chain pulley block for your specific lifting needs.
How to Install a Chain Pulley Block?
Choose the Right Chain Pulley Block
Select the correct chain pulley block based on lifting capacity, environment, and lift height.
Ensure the block meets your operational needs, adheres to safety standards, and is suitable for the conditions it will be exposed to.
Proper selection ensures smooth, efficient, and reliable operation.
Inspect and Maintain Regularly
Perform regular inspections before each use to check for wear, cracks, or damage on chains, hooks, and pulleys.
Lubricate moving parts as recommended by the manufacturer.
Schedule routine maintenance to prevent breakdowns, extending the lifespan of your equipment.
Ensure Proper Installation
Follow the manufacturer’s installation guidelines carefully to avoid accidents.
Secure the chain pulley block to a solid, load-bearing structure.
Rushing the installation process can lead to equipment failure and unsafe conditions.
Train and Educate Operators
Provide training for operators on safe equipment inspection, usage, and emergency protocols.
Regularly assess operator knowledge and offer refresher courses to ensure safety procedures are followed.
Well-trained operators are essential for safe and effective lifting operations.
Inspect the Lifting Area
Check the lifting area for obstacles and hazards before starting any lifting task.
Clear the area and ensure there are no overhead obstructions that could interfere with the lift.
A clean and secure environment reduces the risk of accidents and ensures smooth lifting operations.
Follow Correct Lifting Techniques
Ensure that lifting practices are safe and that the load is balanced and securely fastened.
Use smooth, controlled motions to avoid sudden swings or movements.
Communicate clearly with the team to coordinate lifting actions and minimize risks.
Review and Update Safety Procedures
Regularly review your safety procedures to ensure they comply with current standards and regulations.
Update safety protocols to incorporate new technologies and best practices.
Staying informed and proactive helps maintain a safe and efficient working environment.
What should I do if my chain pulley block isn’t working properly?
If your chain pulley block isn’t working properly, first check for visible issues like a damaged chain, bent hooks, or a malfunctioning brake. If everything appears intact but the block is still malfunctioning, contact us for assistance. Our team can help you troubleshoot or arrange repairs to get your equipment back in working order quickly and safely.
Is it possible to repair a chain pulley block?
Yes, chain pulley blocks can be repaired if they malfunction. However, repairs should only be performed by qualified personnel using certified parts. Regular inspections can help identify issues early, making repairs simpler and less costly. If you need help with repairs or want more information, don’t hesitate to reach out to our team.